Berolina-Liner: Area of application

Gravity sewers

  • Round profiles: DN 150 (6“) – 950 (37“)
  • Ovoid cross-sections: 200/300 mm (8“/12“) – 700/1.050 mm (28“/41“)

Other sizes and cross-sections are possible on request.

Berolina-Liner with IES: Area of application

Gravity sewers

  • Circular profiles: DN 150 (6“) – DN 600 (24“)
Integrated Enhanced Security (IES) can also be offered as a substitute for the conventional smooth slip film, for less damaged sewers. The installation time can be reduced.

Berolina-Liner: Advantages

  • Seamless construction
  • Particular extensibility
  • Ready for installations up to 1,640 ft, with 8”-12” diameters available in lengths up to 3,281 ft
  • Can be stored for 6 months (VE liners) or 12 months (UP liners)
  • Fast curing
  • Smooth surface
  • Suitable for all standard pipe profiles
  • Abrasion protection layer
  • Bridging small profile and cross-section changes
  • Resin types depending on the requirement (polyester resin, vinyl ester resin, polystyrene-free resin)
  • Quality management in accordance with EN ISO 9001:2015

Berolina-Liner with IES: Additional advantages

Integrated Enhanced Security (available up to DN 600)

  • Can be a substitute for smooth slip film
  • Reducing installation time
Integrated Enhanced Security (IES) can also be offered as a substitute for the conventional smooth slip film, for less damaged sewers. The installation time can be reduced.

Carrying material

Glass fabric complex E-CR according to (ASTM D578)

Resins

Unsaturated polyester resins (UP resins)

  • Type 1140 according to DIN 16946-2
  • Group 3 according to DIN 18820-1
  • Group 4 according to EN 13121-1

Vinyl ester resins (VE resins) 

  • Type 1310 according to DIN 16946-2
  • Group 5 according to DIN 18820-1
  • Group 7 B according to EN 13121-1

Polystyrene-free resins

NO ASTM EQUIVALENT TESTS

Material properties

Density after curing (ASTM D1505): 93.6 lb/ft³ (±31.2 lb/ft³)
Glass fiber content (ASTM D2584): 46% (± 8%)
Glass surface weight (per mm load-bearing wall thickness): 19.2 oz/yd² (+4.4 / -3.0 oz/yd²

Ring E-Modulus (ASTM D2412): ≥ 1,450,000 psi
Bending E-Modulus (ASTM D790): ≥ 1,262,000 psi
Bending Stress (ASTM D790): ≥ 21,800 psi

Reduction Factor For long-term values (ASTM D5365): A = 1.45
Ring E-Modulus (ASTM D2412): ≥ 986,000 psi
Bending Stress (ASTM D790): ≥ 15,200 psi

Laminate construction: Multi-layered, seamless, and overlapping in the longitudinal direction; overlaps arranged with offset
Longitudinal elongation during calibration: ~ 0.0%
Permissible diameter tolerances of old pipes: DIA ≤ 32 in. ± 5% – DIA > 32 in. ± 2%

Martin Lutze
Martin Lutze

Sales Director International

Phone: +49 (0)3304 / 20 88 124
Fax: +49 (0)3304 / 20 88 110
Cell: +49 (0)172 / 88 70 220

Wendelin Böhne

Sales Director DACH (German speaking countries)

Phone: +49 (0)3304 / 20 88 100
Fax: +49 (0)3304 / 20 88 110
Cell: +49 (0)172 / 88 28 403

Börje Persson Ansprechpartner BKP Berolina
Börje Persson

Export Manager

Phone: +49 (0)3304 / 20 88 100
Fax: +49 (0)3304 / 20 88 110
Cell: +49 (0)171 / 88 28 269

Jens Wohlrabe Ansprechpartner BKP Berolina
Jens Wohlrabe

Sales Manager (Germany, Austria, Switzerland)

Phone: +49 (0)3304 / 20 88 100
Fax: +49 (0)3304 / 20 88 111
Cell: +49 (0)172 / 88 28 002

Video: Berolina-Liner System – Virtual construction site

Area of application

Berolina-Liner: Area of application

Gravity sewers

  • Round profiles: DN 150 (6“) – 950 (37“)
  • Ovoid cross-sections: 200/300 mm (8“/12“) – 700/1.050 mm (28“/41“)

Other sizes and cross-sections are possible on request.

Berolina-Liner with IES: Area of application

Gravity sewers

  • Circular profiles: DN 150 (6“) – DN 600 (24“)
Integrated Enhanced Security (IES) can also be offered as a substitute for the conventional smooth slip film, for less damaged sewers. The installation time can be reduced.
Advantages

Berolina-Liner: Advantages

  • Seamless construction
  • Particular extensibility
  • Ready for installations up to 1,640 ft, with 8”-12” diameters available in lengths up to 3,281 ft
  • Can be stored for 6 months (VE liners) or 12 months (UP liners)
  • Fast curing
  • Smooth surface
  • Suitable for all standard pipe profiles
  • Abrasion protection layer
  • Bridging small profile and cross-section changes
  • Resin types depending on the requirement (polyester resin, vinyl ester resin, polystyrene-free resin)
  • Quality management in accordance with EN ISO 9001:2015

Berolina-Liner with IES: Additional advantages

Integrated Enhanced Security (available up to DN 600)

  • Can be a substitute for smooth slip film
  • Reducing installation time
Integrated Enhanced Security (IES) can also be offered as a substitute for the conventional smooth slip film, for less damaged sewers. The installation time can be reduced.
Structure
Technical data

Carrying material

Glass fabric complex E-CR according to (ASTM D578)

Resins

Unsaturated polyester resins (UP resins)

  • Type 1140 according to DIN 16946-2
  • Group 3 according to DIN 18820-1
  • Group 4 according to EN 13121-1

Vinyl ester resins (VE resins) 

  • Type 1310 according to DIN 16946-2
  • Group 5 according to DIN 18820-1
  • Group 7 B according to EN 13121-1

Polystyrene-free resins

NO ASTM EQUIVALENT TESTS

Material properties

Density after curing (ASTM D1505): 93.6 lb/ft³ (±31.2 lb/ft³)
Glass fiber content (ASTM D2584): 46% (± 8%)
Glass surface weight (per mm load-bearing wall thickness): 19.2 oz/yd² (+4.4 / -3.0 oz/yd²

Ring E-Modulus (ASTM D2412): ≥ 1,450,000 psi
Bending E-Modulus (ASTM D790): ≥ 1,262,000 psi
Bending Stress (ASTM D790): ≥ 21,800 psi

Reduction Factor For long-term values (ASTM D5365): A = 1.45
Ring E-Modulus (ASTM D2412): ≥ 986,000 psi
Bending Stress (ASTM D790): ≥ 15,200 psi

Laminate construction: Multi-layered, seamless, and overlapping in the longitudinal direction; overlaps arranged with offset
Longitudinal elongation during calibration: ~ 0.0%
Permissible diameter tolerances of old pipes: DIA ≤ 32 in. ± 5% – DIA > 32 in. ± 2%

Contact
Martin Lutze
Martin Lutze

Sales Director International

Phone: +49 (0)3304 / 20 88 124
Fax: +49 (0)3304 / 20 88 110
Cell: +49 (0)172 / 88 70 220

Wendelin Böhne

Sales Director DACH (German speaking countries)

Phone: +49 (0)3304 / 20 88 100
Fax: +49 (0)3304 / 20 88 110
Cell: +49 (0)172 / 88 28 403

Börje Persson Ansprechpartner BKP Berolina
Börje Persson

Export Manager

Phone: +49 (0)3304 / 20 88 100
Fax: +49 (0)3304 / 20 88 110
Cell: +49 (0)171 / 88 28 269

Jens Wohlrabe Ansprechpartner BKP Berolina
Jens Wohlrabe

Sales Manager (Germany, Austria, Switzerland)

Phone: +49 (0)3304 / 20 88 100
Fax: +49 (0)3304 / 20 88 111
Cell: +49 (0)172 / 88 28 002

Downloads
Virtual construction site

Video: Berolina-Liner System – Virtual construction site

Area of application

Berolina-Liner: Area of application

Gravity sewers

  • Round profiles: DN 150 (6“) – 950 (37“)
  • Ovoid cross-sections: 200/300 mm (8“/12“) – 700/1.050 mm (28“/41“)

Other sizes and cross-sections are possible on request.

Berolina-Liner with IES: Area of application

Gravity sewers

  • Circular profiles: DN 150 (6“) – DN 600 (24“)
Integrated Enhanced Security (IES) can also be offered as a substitute for the conventional smooth slip film, for less damaged sewers. The installation time can be reduced.

Advantages

Berolina-Liner: Advantages

  • Seamless construction
  • Particular extensibility
  • Ready for installations up to 1,640 ft, with 8”-12” diameters available in lengths up to 3,281 ft
  • Can be stored for 6 months (VE liners) or 12 months (UP liners)
  • Fast curing
  • Smooth surface
  • Suitable for all standard pipe profiles
  • Abrasion protection layer
  • Bridging small profile and cross-section changes
  • Resin types depending on the requirement (polyester resin, vinyl ester resin, polystyrene-free resin)
  • Quality management in accordance with EN ISO 9001:2015

Berolina-Liner with IES: Additional advantages

Integrated Enhanced Security (available up to DN 600)

  • Can be a substitute for smooth slip film
  • Reducing installation time
Integrated Enhanced Security (IES) can also be offered as a substitute for the conventional smooth slip film, for less damaged sewers. The installation time can be reduced.

Contact

Jens Wohlrabe Ansprechpartner BKP Berolina
Jens Wohlrabe

Sales Manager (Germany, Austria, Switzerland)

Phone: +49 (0)3304 / 20 88 100
Fax: +49 (0)3304 / 20 88 111
Cell: +49 (0)172 / 88 28 002

Börje Persson Ansprechpartner BKP Berolina
Börje Persson

Export Manager

Phone: +49 (0)3304 / 20 88 100
Fax: +49 (0)3304 / 20 88 110
Cell: +49 (0)171 / 88 28 269

Wendelin Böhne

Sales Director DACH (German speaking countries)

Phone: +49 (0)3304 / 20 88 100
Fax: +49 (0)3304 / 20 88 110
Cell: +49 (0)172 / 88 28 403

Martin Lutze
Martin Lutze

Sales Director International

Phone: +49 (0)3304 / 20 88 124
Fax: +49 (0)3304 / 20 88 110
Cell: +49 (0)172 / 88 70 220

Technical data

Carrying material

Glass fabric complex E-CR according to (ASTM D578)

Resins

Unsaturated polyester resins (UP resins)

  • Type 1140 according to DIN 16946-2
  • Group 3 according to DIN 18820-1
  • Group 4 according to EN 13121-1

Vinyl ester resins (VE resins) 

  • Type 1310 according to DIN 16946-2
  • Group 5 according to DIN 18820-1
  • Group 7 B according to EN 13121-1

Polystyrene-free resins

NO ASTM EQUIVALENT TESTS

Material properties

Density after curing (ASTM D1505): 93.6 lb/ft³ (±31.2 lb/ft³)
Glass fiber content (ASTM D2584): 46% (± 8%)
Glass surface weight (per mm load-bearing wall thickness): 19.2 oz/yd² (+4.4 / -3.0 oz/yd²

Ring E-Modulus (ASTM D2412): ≥ 1,450,000 psi
Bending E-Modulus (ASTM D790): ≥ 1,262,000 psi
Bending Stress (ASTM D790): ≥ 21,800 psi

Reduction Factor For long-term values (ASTM D5365): A = 1.45
Ring E-Modulus (ASTM D2412): ≥ 986,000 psi
Bending Stress (ASTM D790): ≥ 15,200 psi

Laminate construction: Multi-layered, seamless, and overlapping in the longitudinal direction; overlaps arranged with offset
Longitudinal elongation during calibration: ~ 0.0%
Permissible diameter tolerances of old pipes: DIA ≤ 32 in. ± 5% – DIA > 32 in. ± 2%

Fast, effective, and trenchless

The Berolina-Liner System is a cost-effective and efficient method for sewer pipe rehabilitation. Time-consuming excavation work can be avoided – the disruption to infrastructure is minor and short-term. When compared to other methods, energy consumption is reduced significantly thanks to optimized production, transportation and installation conditions.

Different liner types are available to meet most requirements for sewers in need of rehabilitation:

Berolina-Liner Einsatzbereich

Superior mechanical characteristics enables low cross-section loss

Berolina-Liner delivers maximum performance and efficiency for trenchless wastewater sewer rehabilitation. This factory resin-impregnated liner is pulled into the existing pipe, inflated with compressed air to conform tightly to the host pipe, and then cured using UV light. The result is a fully sealed pipe with restored structural integrity and long-term durability.

To meet a wide range of project requirements, the liner’s glass fiber layers are impregnated with premium unsaturated polyester or vinyl ester resins. These layers are strategically overlapped and staggered between two waterproof, polystyrene-tight film tubes for enhanced strength and reliability. The glass fiber orientation is specifically engineered to withstand installation pull-in forces.

Thanks to its advanced glass-fiber reinforcement, Berolina-Liner achieves exceptional structural strength with minimal wall thickness. This minimizes loss of pipe diameter while maximizing the load-bearing capacity of the rehabilitated system.

UV curing speeds vary based on the liner diameter and wall thickness, allowing the system to be optimized for each installation.

Highly Flexible and Adaptable

The Berolina-Liner is engineered for exceptional flexibility and adaptability in a wide range of rehabilitation applications. Its seamless, undersized design allows the liner to expand and conform tightly to existing pipes made from virtually any material. When properly designed and preassembled, the liner easily accommodates varying pipe profiles, including small diameter changes or transitions of up to 8% of the nominal pipe diameter.

The structural glass fibers are oriented circumferentially to optimize load distribution while maintaining the liner’s flexibility during installation. This unique design ensures both structural performance and ease of pull-in.

Every BKP Berolina liner is manufactured with a durable protective inner film that resists damage during installation and can be removed quickly and easily afterward. A UV-blocking outer film is also included as a standard feature.

For applications involving less deteriorated sewer systems, Berolina-Liners are available with an optional Integrated Enhanced Security (IES) layer, replacing the conventional smooth slip film for added installation security and performance. In addition, all Berolina-Liners include an internal abrasion-resistant layer to provide long-term protection against wear and flow-related damage.

Berolina-Liner unique

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The Berolina-Liner can be manufactured in a length 3,281 ft (diameters of 8-12 in.)
Custom-made products for bridging larger profile and cross-section changes are also possible.
Schön, glatt und ein Zulauf, der nicht verfehlt werden kann. Das ist der Berolina-Liner.
Nice, smooth and a lateral that can’t be missed. That’s the Berolina-Liner.
It is constructed seamlessly and undersized.

Berolina-Liner unique

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12 steps to complete pipe rehabilitation

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